Mechanical Engineer

Updated: about 15 hours ago
Location: Upton, NEW YORK

Apply Now Job ID JR101001Date posted 03/08/2024

Brookhaven National Laboratory (BNL) was recently chosen as the building site for the Electron-Ion Collider (EIC), a one-of-a-kind nuclear physics research facility.  The EIC will be a discovery machine for unlocking the secrets of the “glue” that binds the building blocks of visible matter in the universe. The machine design is based on the existing and highly optimized RHIC Ion-Ion collider.   It will consist of two intersecting accelerators, one producing an intense beam of electrons, the other a beam of protons or heavier atomic nuclei which are steered into collisions.  Beyond sparking scientific discoveries in a new frontier of fundamental physics, the Electron-Ion Collider will trigger technological breakthroughs that have broad-ranging impact on human health and national challenges.

Position Description

We are seeking an experienced Mechanical Engineer to join the efforts to design and build BNL’s new EIC.  In this role, you will work with a team of engineers and scientists on a wide range of particle accelerator mechanical components, systems, and equipment.  This will include items such as high voltage and high current magnetic and electrostatic devices, Radio Frequency (RF) accelerator cavities and components, vacuum components, cryogenic components, water/air cooled systems, large and small static and dynamic structures, and lifting and positioning fixtures.

Apply now to join the BNL EIC team and be part of building the next discovery machine for science!

Essential Duties and Responsibilities:

  • Develop mechanical components and systems from initial concept through final design.

  • Perform engineering analysis using FEA and hand calculations for design validation.

  • Prepare component Specifications and Statement of Work (SOW) for procurement.

  • Oversee component procurement, fabrication, assembly, testing and installation.

  • Manage engineering projects, and develop project plans including schedules, needed resources, and budgets.

  • Prepare design reviews and presentations.

  • Work independently and collaboratively with scientific, engineering, and technical staff.

  • Provide engineering advice and direction in areas of expertise.

  • May oversee and coordinate a variety of technical staff for design, fabrication, assembly, testing, and installation of equipment.

(Selected candidates will be placed at the appropriate level based on the depth and breadth of relevant engineering knowledge, skills, and experience.)

Required Knowledge, Skills, and Abilities:

  • Bachelor’s degree in mechanical engineering or a related field

  • At least seven (7) years of progressively responsible experience in the design of mechanical equipment and component systems.

  • Experience with creative engineering projects, working hands-on with mechanical equipment, and collaborating with a team to develop and build unique equipment.

  • Demonstrated ability with 3D Computer Aided Design modeling software.

  • Ability to perform mechanical engineering design and analysis/calculation functions

  • Experience with ANSYS or equivalent thermal and stress engineering FEA software.

  • Experience with generating engineering analysis reports.

  • Knowledge of material properties, manufacturing/machine shop processes, welding, hardware & component choice, manufacturing, installation, and dimensioning and tolerances

  • Excellent interpersonal, written, and oral communication skills

  • Proficient with MS Office and MS Excel

Preferred Knowledge, Skills, and Abilities:

  • Working experience in the areas of particle accelerator technology

  • Advanced degree in Mechanical Engineering or a closely related field

  • Exposure to vacuum devices, electrical, electronic, and/or RF systems, optical/laser systems, and electro-magnets

  • Knowledge of with ASME/ASCE standards, building codes, NFPA and OSHA requirements

  • Project development and management skills

  • Capable of directing the work of fellow engineers, designers, and technicians

Environmental, Health & Safety Requirements:

  • Occasional climbing ladders, moderate lifting up to 30 pounds, and working in the vicinity of operating machinery

  • Required to become a qualified Radiation Worker

  • Occasionally work off-hours, nights and/or weekends to support mission critical projects

  • Physical coordination & balance.  Good vision, near and far

Other Information:

  • Valid drivers’ license is required

  • Some travel may be required

  • Selected candidates will be placed at the appropriate level based on the depth and breadth of relevant engineering knowledge, skills and experience

Brookhaven Laboratory is committed to providing fair, equitable and competitive compensation. This is a multi-level role and the full salary range for this position is $111300 - $187400 / year. You will be placed at the level and salary commensurate with your experience.  Salary offers will be commensurate with the final candidate’s qualification, education and experience and considered with the internal peer group.


Brookhaven employees are subject to restrictions related to participation in Foreign Government Talent Recruitment Programs, as defined and detailed in United States Department of Energy Order 486.1A. You will be asked to disclose any such participation at the time of hire for review by Brookhaven. The full text of the Order may be found at: https://www.directives.doe.gov/directives-documents/400-series/0486.1-BOrder-a/@@images/file

Equal Opportunity/Affirmative Action Employer

Brookhaven Science Associates is an equal opportunity employer that values inclusion and diversity at our Lab. We are committed to ensuring that all qualified applicants receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, age, status as a veteran, disability or any other federal, state or local protected class. BSA takes affirmative action in support of its policy and to advance in employment individuals who are minorities, women, protected veterans, and individuals with disabilities. We ensure that individuals with disabilities are provided reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation.

*VEVRAA Federal Contractor

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